Sports Facilities

Open Synthetic Turf Technical Specification and Construction Steps


Outdoor astroturf technical specifications are valid for carpet pitches measuring between 800-1500m2. Necessary technical information and technical specifications for outdoor carpet pitch construction are below. You can find detailed information about carpet field construction, infrastructure works, iron works, artificial turf and all other items here.

 

Open Synthetic Turf Technical Specification and Construction Steps

 
 

Outdoor Synthetic turf Technical Specification•This technical specification is valid for astroturfs between 800-1500m2. The technical information and technical specifications required for outdoor synthetic turf construction are as follows. You can find detailed information about synthetic turf infrastructure construction, iron works, artificial turf and all other items here.

INFRASTRUCTURE WORKS
 

  • After the application is made in the area where the field will be made, the floor is leveled to zero code and compacted with a vibratory roller.
  • After the earthmoving work is done, excavation is conducted at a depth of 30cm for the surrounding girders.
  • 30cm wide and 50cm high double surface wooden formwork is attached to the excavated area. Two lower and two upper reinforcing bars of Ø12mm diameter are placed inside the mould.
  • Ø8mm diameter stirrups are connected to the iron reinforcement with 30cm intervals.
  • After the stirrups are connected, they are fixed to the iron reinforcement in anchor pipes with a distance of 3m (Ø89x3mm) to the places of the surrounding poles.
  • PVC pipes are placed in the beams at 3m intervals (Ø50mm) in order to drain the water coming to the floor and discharge it out of the field.
  • BS 20 (C 20) Ready-mixed concrete is poured into the surrounding moulds to form reinforced concrete beams.
  • After the concrete is completed, it is laid with a ballast machine with a height of 10–15cm and 3’number (20mm-30mm) and compacted with a suitable tonnage cylinder. On the compacted ballast 3, the crushed stone with a height of 5-10 cm with a height of 5-10 cm is laid and rigged manually.  Outdoor Synthetic Turf Technical
IRON PIPE WORKS
 

  • After the infrastructure is completed, 7m height (Ø76x3mm) pipes are mounted vertically by welding to the pipes which are anchored to the concrete line (Ø89x3mm).
  • 3 rows (top, middle and bottom) Ø60x2mm pipes are welded horizontally.
  • The pipes are welded diagonally to the corners, the back of the goal post and the long sides (Ø60x2mm).
  • 4 pieces of pipes (varying according to the field dimensions) 8m high (Ø76x3mm) on the long sides of the field for lighting are mounted to the construction with stairs.
  • One hinged door is made of pipe (Ø60x2mm) at the desired place in the construction.
  • In addition, the goal post poles (Ø89x3mm) are made to the site using the pipe to the desired extent.
  • The manufactured iron materials are painted with synthetic resin special metal anticorrosion paint (Dark Green), which combines the features of the anticorrosive protective topcoat glossy paint.
WIRE MESH AND NETWORK WORKS
 

  • The area is coated spiral wire mesh around 3m high, 3.5mm wall thickness, 50x50mm mesh, is coated with dipped galvanized PVC.
  •  After the wire mesh is stretched and connected, 5mm steel rope is stretched to the long side 4 of the field and 5 rows to the back of the goal post
  • The sides of the field and the back of the goal post are covered with a mesh made of 100% polyamide yarn with 90-120 number in 120m120mm mesh with 4m height.
  • The field is covered with a mesh of No.66, 100% polyamide yarn in the mesh having an interocular distance of 150x150mm
  • The goal posts are covered with a mesh made of 4mm 100% polyamide yarn mesh having an having an interocular distance of 120x120mm.
LIGHTING AND ELECTRICAL WORKS
 

  • 12–18 pieces (varies according to field dimensions) Imported 400 W Metal Halide bulb projectors are installed to the projector poles, which are manufactured with ladders.
  • Electrical connections are made with TSE certified rubber insulated 4 × 4 NYY Cable.
  • Electrical Installation up to the panel is installed and the projectors are delivered in working condition.
ARTIFICIAL TURF COATING WORKS
 

  • The grizzled geotextile pad is laid on the rigged gravel.
  • Sand and Granule Filled (11000 Dtex, 7 Year Warranty, 55MM) synthetic turf is laid on the pad. (Technical specifications vary according to turf types)
  • The joints of the laid turf are 20cm between the lines 30cm wide and glued with the help of Helmetin glue.
  • The field lines are cut and placed in accordance with the measurements. (The area between the corners and crown lines and the wire mesh can optionally be tile colour)
  • Adhesive used in Helmetin gland is polyurethane based double component.
  • 20-30 Kg / m2 (varies according to the type of turf used) turf is sieved, washed, baked special silica sand is poured.
  • 6–9 kg / m2 (depending on the type of turf used) Black S.B.R Granule is laid on the sand.
  • The laid sand and granular material is brushed and the field is delivered as “ready to play”.
 

Open Synthetic Turf Technical Specification and Construction Steps Construction Stages


  • 1. Stage
    ARTIFICIAL GRASS CARPET COATING WORKS Geotextile Crushed Felt is wetted and laid on the regulated number one crushed stone. Sand and Granule Filled (11000 Dtex, 7 Years Warranty, 55MM) Grass Carpet is laid on the laid felt. Technical Specifications vary according to Carpet Types. The laid Grass Carpet is adhered using adhesive with the help of a helmetin cloth, with 20 cm joints and 30 cm width between lines. Field lines are cut and placed in accordance with the dimensions. (The area between the Corner and Crown lines and the wire mesh can optionally be tile color) Adhesive used in Helmetin cloth is polyurethane based, double component. Sifted, washed and baked special silica sand is poured into the carpet in such a way that 20-30Kg/m2 (varies according to the type of carpet used). 6–9 kg/m2 (varies according to the type of carpet used) Black S.B.R Granule is laid on the fed sand. The laid sand and granule material is brushed and the field is delivered ready to play.
  • 2. Stage
    INFRASTRUCTURE WORKS • The football pitch will be built After the application work is done in the area, the ground is leveled to zero code and compacted with a vibratory roller. • After the excavation work is done, a 30 cm depth excavation is made for the perimeter line. • A double-faced wooden formwork with a width of 30 cm and a height of 50 cm is attached to the excavated area. Two lower and two upper iron reinforcements with Ø12mm diameter are placed in the mold. • Stirrups with Ø8mm diameter are attached to the iron reinforcement placed at 30cm intervals. • After the stirrups are attached, they are fixed to the iron reinforcement within the anchor pipes with 3m intervals (Ø89x3mm) to the places where the perimeter poles will come. • PVC pipes are placed in the beam at 3m intervals (Ø50mm) to drain the water that will come to the ground and to discharge it out of the field. • A reinforced concrete beam is formed by pouring BS 20(C 20) ready-mixed concrete into the perimeter molds. • After the beam concrete is completed, it is laid with a 10–15 cm high no. 3 (20mm-30mm) crushed stone machine and compacted with a cylinder of appropriate tonnage. On the crushed stone no. 3, 5-10 cm high according to the surface level, crushed stone no. 1 (5mm-12mm) is laid and regulating by hand.
  • 3. Stage
    ARTIFICIAL GRASS CARPET COATING WORKS Geotextile Crushed Felt is wetted and laid on the regulated number one crushed stone. Sand and Granule Filled (11000 Dtex, 7 Years Warranty, 55MM) Grass Carpet is laid on the laid felt. Technical Specifications vary according to Carpet Types. The laid Grass Carpet is adhered using adhesive with the help of a helmetin cloth, with 20 cm joints and 30 cm width between lines. Field lines are cut and placed in accordance with the dimensions. (The area between the Corner and Crown lines and the wire mesh can optionally be tile color) Adhesive used in Helmetin cloth is polyurethane based, double component. Sifted, washed and baked special silica sand is poured into the carpet in such a way that 20-30Kg/m2 (varies according to the type of carpet used). 6–9 kg/m2 (varies according to the type of carpet used) Black S.B.R Granule is laid on the fed sand. The laid sand and granule material is brushed and the field is delivered ready to play.
  • 4. Stage
    LIGHTING AND ELECTRICAL WORKS 12-18 pieces of imported 400 W Metal Halide light bulb projectors are mounted on the projector poles which are manufactured with ladders. Electrical connections are made with TSE certified rubber insulated 4×4 NYY Cable. Electrical Installation is laid up to the panel and the projectors are delivered in working condition.